A food and pharmaceutical deep processing production line requires rapid and uniform dehydration of pre-treated wet raw materials. Traditional drying equipment suffers from low efficiency, high energy consumption, numerous cleaning dead zones, and susceptibility to product cross-contamination. The client's core requirements are: - Enhance drying efficiency and uniformity - Ensure product cleanliness and compliance with industry hygiene standards - Reduce long-term operational and maintenance costs.
Equipment Solution
A new stainless steel dryer was introduced, featuring:
Fully stainless steel construction: All material-contact parts and outer casing utilize premium stainless steel for corrosion resistance and easy cleaning, fully meeting food and pharmaceutical-grade hygiene requirements.
Optimized Hot Air System: Features efficient, uniform air distribution design coupled with precise temperature control to ensure even heating and consistent drying quality.
Modularity and Automation: Modular design allows flexible configuration based on production capacity. Integrated automated control system enables automated management of temperature, time, and airflow during the drying process, reducing manual intervention.
Application Outcomes: Significant benefits achieved post-commissioning
Efficiency Boost: Drying cycles reduced by approximately 30% compared to legacy equipment, with energy consumption per unit decreased by about 22%, leading to substantial capacity growth.
Quality Enhancement: Finished product uniformity exceeds 98%, maintaining optimal color and active ingredient retention. The fully sealed stainless steel structure eliminates contamination risks, sustaining a 100% pass rate in product sampling inspections.
Reduced operational costs: The equipment's design facilitates thorough cleaning and routine maintenance, minimizing downtime for sanitation. Exceptional durability lowers spare part replacement frequency and long-term maintenance expenses.
Case Summary
This stainless steel dryer successfully addresses the client's core challenges in quality enhancement, efficiency gains, and cost reduction through its superior hygienic design, high-efficiency drying performance, and reliable operation. It provides critical equipment support for establishing a high-standard, modern production line, demonstrating broad industry applicability.
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